Optical Film Inspection System
If you are manufacturing optical Film, then you might have these thoughts cross your mind.
“The Panel’s Film quality is unusually low”
“Customer complains of defective film does not go down”
“Even Though We are doing Film inspection, we are unable to find the problem affecting the Film that is made.”
If you are having any of the issues that are noted above, then may we recommend looking into investing in a film inspection machine.
There are manufacturers that have inspectors working on checking each and every film that is made. This is inefficient in finding small scratches, dirt, film distortion, and more. These issues cannot be detected by the normal human eye are surely going to miss and therefore cause a steady number of defective product claims, returns, and an increase of customer and companies that are using the film in camera’s.
That is why if you are thinking “Even with dedicated inspection, defective products are still being put in the shelves.” There are people that are currently thinking about this very problem and thinking of ways to solve it.
That is why we made this page detailing how a dedicated film Automated Optical Inspection Machine is able to check all aspects of the film that are used in camera areas that would be almost impossible to detect by general inspection by an inspector.
In this article we will look at the following points.
• Information about the basics of a film inspection machine.
• 3 main benefits of implementing a film inspection machine.
• Which industries and companies should look at implementing a film Aoi machine.
Detecting Film Damage in an Instant
A dedicated film inspection machine is able to inspect film which is integrated in a number of products with high accuracy in finding any sort of problems or defectiveness of the film that is inspected making inspection easy and automated.
A film inspection machine is able to inspect film in any type of products. One example
would be the film raw material that is used in either solar panels or in displays. A film inspection machine is able to check each aspect of the high quality film that is used for these products. If these products are not inspected properly and are sent for consumers to use defective products would not only affect total revenue as the cost of replacement would also have to be accounted, but the image of the product that is manufactured will be affected in a negative way.
With dedicated film inspection machines, manufacturers can inspect a wide selection of different kinds of film, like the packaging in food or medicine which use laminated film.
Another advantage of using a film inspection machine is the fact that the thin film that is used in everyday items from saran wraps to smartphone screens.
A dedicated optical film inspection machine if implemented is able to check a large array of different types of film used in a wide selection of products from various industries.
An Inspection Machine That can inspect various films at the same time
Here we are going to present the top 3 benefits of implementing a Film Inspection machine.
Able to Inspect Multiple contents at Once.
Implementing a film inspection machine means that it will become possible to inspect various aspects at the same time. These are the most common areas that films need to be inspected for.
• Holes in the film
• Unwanted marks and scratches
• Unwanted dust or external micro-items
• Check durability
• Check if there are unwanted stains
All of these issues that might occur must be carefully checked and if a inspection machine that is dedicated to inspect for these problem, there is a high chance that the film that is produced may be damaged and sent to the end user. Not using a dedicated film inspection machine will cause a slow down in production as inspectors check each and every piece of film. To avoid sending damaged products or causing production problems a film inspection machines becomes necessary.
Detecting even the smallest of defect.
Another problem with general inspection without a dedicated machine is the fact that small damage to the product will go undetected throughout the entire manufacturing process.
For example, When inspecting Saran wrap for scratches or holes, checking the film that is used is not easy. But with a dedicated film inspection machine, it becomes an automated process that can accurately and quickly check for all these small defects.
Being able to detect damaged content
Detecting various damage in the film is one of the greatest strength when implementing a film inspection machine into your production line. Here 2 main points to consider.
• Being able to check and find any outside object that has mixed with the film and the product
• Checking whether the defect can affect the end consumer in a harmful way.
Checking each and every product for not only simple damages, but for any harmful damages that may cause problems for the end user, such as film causing electric shortages, must be dealt with. Even when the problem may not be harmful, it is always good to check for all possible areas to find any defects in the them.
Finding a wide range of defects and damages is one of the main points in investing a inspection machine.
Let us go over the 3 main benefits of implementing a film inspection machine and system into your manufacturing process.
• Being able to check various problems at the same time
• Finding small defects
• Accurate inspection
3 Main industries that would benefit in implementing an inspection machine
Here we are going to present the 3 industries that would benefit in investing in an inspection machine or their optical film.
There is a large amount of consumer electrics and equipment use some sort of energetic film or optical film into their products.
Here is a small list of products that use some sort of film.
All the products noted above are only a small number of products that use film type or optical film parts into their products. To avoid sending damaged film that may affect the entire product, there needs to be a system that is able to accurately an precisely detect any and all damages and defects in the product.
Implementing the AOI inspection system would be able to detect all these problems, lowering the number of customer complaints and increasing overall revenue.
Packaging that protects smartphones, to food packaging and saran wrap, drug packaging, these types of packaging must not have damages in it or it will affect the entire product and will make it unusable for the end user.
In order to keep sending products that are not damages with unwanted markets or damage and keeping customer complains to a minimal, it is very important to inspect each and every part of the product.
To this end, an inspection machine is necessary to make sure the whole end product is not damaged.
paper and steel industry
Last but not list the paper and steel industry as these industries also need a proper inspection system and inspection machine to properly check for any end damage that is in their end product.
With a proper inspection system in place, that system will be able to check high end products and equipment that is used through various industries and the equipment that these industries use.
We hope that you found this article helpful in learning how a film inspection machine can greatly benefit a manufacturer in detecting defective products.